Engineering & PSM Consulting
Expert Support at Your Service
Our engineering and PSM division provides extensive and highly technical consultative support for those seeking smart, innovative, and creative solutions for a facility’s process safety management, risk management, or operational needs. Our talented and qualified engineers provide a diverse array of services to supplement your engineering needs and PROtect your facility assets.
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PROtect develops customizable PSM programs and documentation for each of the 14 elements of the PSM and RMP regulations
- 3-Year PSM and/or RMP Compliance Audits
- Risk Management Plan (RMP) Registration and Program Development
- MOC and PSSR Program Development
- Process Safety Information (PSI) Gap Analysis and Path to Compliance
- Dust Safety Management Programs
- Electrical Safety Management Programs
- Mechanical Integrity Audits and Program Development
- Critical Equipment Lists
- Inspection, Testing, and Preventative Maintenance (ITPM) Plans
- Maintenance Procedures
- Action item tracking and resolution
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- Baseline and Project PHAs on New Facilities and Processes
- PHA Revalidations as Required by OSHA PSM (every 5 years)
- Engineering Design-Phase Hazard Identification (HAZID)
- Human Factors and Facility Siting Hazard Assessment
- Layers of Protection Analysis (LOPA)
- Safer Technology and Alternatives Analysis (STAA)
- Dust Hazard Analysis (DHA)
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- SOP Assessments
- Gap analysis to identify necessary regulatory and operational updates
- SOP Training
- Provide facility personnel training on technical writing and development of procedures
- SOP Development
- Create procedures for each phase of operation: Normal, Temporary, Emergency, Startup, Shutdown, Maintenance
- Provide customized templates compliant with applicable regulations
- Identify and document normal, troubleshooting, and unacceptable operating limits
- Identify and document consequences of deviation from operating limits
- SOP Assessments
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- Storm Water Pollution Protection (SWP)
- Plans, Inspection Support, Tools, Design Improvement, and Training
- Spill Prevention, Controls and Countermeasures (SPCC)
- Plans, Inspection Support, Tools, Drills, and Training
- Carbon Verification and Compliance
- RFS2 Engineering Reviews
- Assistance with Verification and Compliance needs
- Researching project specifications, modifying techniques, and assessing project standards to ensure environmental efficacy
- Development
- Preparation and aid in submitting carbon-related applications to meet the specific state/country’s application requirements
- Development of (EPA & CARB) Carbon Monitoring Plan Identification of, and discussion related to energy savings or project opportunities with ESG/sustainability/carbon benefit/cost savings
- BWON and LDAR Engineering Support Services
- Storm Water Pollution Protection (SWP)
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Ensure compliance with the latest NFPA 70B and 70E industry standards with our tailored solutions that streamline processes and minimize electrical system risks. Partner with us for a safer, more efficient approach to standards compliance.
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- P&ID walk down, redline, and AutoCAD update
- Plant 3D modeling, including the option for LiDAR visualizations
- Valve labeling and tagging
- Area classification diagrams and facility plot plans
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- Management of Change (MOC) and Pre-Startup Safety Review (PSSR)
- SHIELD – Mechanical Integrity (MI)
- Corrective Action Tracking and Assessment Management
- Incident Management and Root Cause Analysis
- Training Management
- Comprehensive training programs for operations, maintenance, and emergency response
- Provide employee and supervisor training on the implementation of PSM/RMP program elements
AI-Enabled Inspections
Discover how AI-enabled inspections help reduce review time, minimize re-inspections, and improve asset integrity, backed by PROtect’s certified inspectors.
Learn MoreBWON & NSPS QQQ
With over 20 years of experience partnering with nearly 20 refineries and chemical plants nationwide, we offer comprehensive BWON solutions, including TAB reporting, WMU identification, compliance audits, and BWON enhancement programs.
Learn MoreCarbon Support
We specialize in carbon management with expert, tailored services. By monitoring regulatory updates, using advanced technology, and offering reliable support and training, PROtect ensures efficient compliance and helps you achieve sustainability goals.
Learn MoreEHS Consulting & Support
Navigate transitional phases, staffing gaps, and unique projects confidently with PROtect's EHS consulting team. Our seasoned experts deliver tailored remote and on-site support, training, mentoring, auditing, and comprehensive EHS solutions, ensuring your organization's safety requirements are met seamlessly.
Learn MoreElectrical Safety Management
Ensure compliance with the latest NFPA 70B and 70E industry standards with our tailored solutions that streamline processes and minimize electrical system risks. Partner with us for a safer, more efficient approach to compliance.
Learn MoreEmissions Monitoring & Mitigation
Ensure compliance with state and federal environmental regulations through our expert services. We specialize in navigating complex frameworks and permit-specific rules. Using advanced tools like Augmented Reality, QTA, OGI, and Shield Analytics, we provide tailored solutions to meet your facility's unique requirements.
Learn MoreEnvironmental & Regulatory Compliance
Our environmental staff provides environmental services, including practical and effective advice, assessments, and reports on key regulations and issues.
Learn MoreESG Compliance & Sustainability
We provide comprehensive ESG and Sustainability programs to guide customers through the complexities of sustainable practices. Our tailored services offer a customizable approach to sustainability, ensuring practical and effective solutions that meet each customer’s unique needs.
Learn MoreFood and Feed Safety
Our food, feed, and quality consultants help ensure food safety risks are understood, non-conformances are prevented, and your company complies with quality standards and federal, state, and local regulations.
Learn MoreFlexible Digital Radiography
We provide industry-leading FLEX DR inspections—75–90% faster, safer with minimal exclusion zones, and exceptional image quality. Our team works near sensitive equipment, including nuclear sensors, without triggering alarms, delivering reliable results for your most critical projects.
Learn MoreHeat Treatment & Stress Relief
We provide heat treat that is used to relax welds and adjacent base metal, which prevents the materials from becoming brittle and increases resistance to cracking.
Learn MoreInfrared Thermography Inspections
We’re harnessing the power of Infrared Thermography (IR) technology to elevate safety, efficiency, and operational reliability across a range of industries.
Learn MoreInsurance Risk Control & Management
We aim to eliminate workplace hazards, equipment failure, and regulatory fines with expert risk management. Our team offers tailored risk control solutions, including audits, inspections, and consulting, supported by advanced training and software. We also partner with insurance brokers to transfer residual risks and align with your organization’s risk tolerance.
Learn MoreLeak Detection and Repair (LDAR)
Our LDAR services ensure compliance with state and federal regulations. With extensive regulatory knowledge and technical expertise, we tailor LDAR programs to fit your facility's needs, delivering professional, timely, and safe services.
Learn MoreMechanical Integrity & API Inspection
Our expert team provides Mechanical Integrity and API inspection services across a wide range of industries. Utilizing proprietary software and proven methodologies, we assess critical equipment, prioritize inspection needs, and support proactive maintenance planning. From addressing complex integrity challenges to ensuring regulatory compliance, our solutions enhance safety, strengthen asset performance, and improve long-term reliability.
Learn MoreNon-Destructive Testing (NDT)
Our certified NDT technicians use the latest technology to ensure asset integrity. Whether full-time or on-call, we tailor inspections to your needs, using effective methods to identify potential issues. We adhere to industry standards with precision and professionalism, ensuring efficient, cost-effective inspections for any scope or complexity.
Learn MoreNon-Intrusive Inspections (NII)
Non-Intrusive Inspections evaluate pressure assets in service, delivering trusted results at lower cost while reducing shutdowns and confined space entry.
Learn MorePipeline Integrity (PLI)
Our pipeline integrity team provides advanced NDT and in-ditch assessments for precise, actionable data. Using cutting-edge technologies, we address internal and external threats with advanced corrosion mapping and defect sizing, ensuring comprehensive evaluations and top standards of safety and compliance.
Learn MoreRope Access
Our comprehensive rope access program allows for the execution of multiple job scopes in a single deployment. Our crews are able to complete tasks safely in a shorter time frame than conventional methods, saving both time and money.
Learn MoreSafety & Industrial Hygiene
We create and manage tailored safety and industrial hygiene programs for diverse industries. Our solutions ensure OSHA compliance and provide essential tools for safe and efficient operations.
Learn MoreSoftware
We provide cutting-edge proprietary software for Regulatory Compliance and Asset Integrity Management. Our solutions streamline compliance tasks with features like dashboards and centralized information, while our Asset Integrity tools offer modules for RBI programs and inspection data, ensuring seamless integration and enhanced safety and performance.
Learn MoreStack Testing
We provide comprehensive stack testing and air emissions measurement services designed to support regulatory compliance, emissions characterization, and control device performance.
Learn MoreTraining
Our Online Training LMS offers immersive, 3-D modules for high-hazard industries, including OSHA Safety and Incident Scenarios. Customizable and flexible, our training helps companies identify gaps and elevate standards, enhancing safety and operational excellence.
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